Design improvement of toner cartridge using design for assembly method

DFMA or known as Design for Manufacture and Assembly, consists of two main components which are Design for Manufacturing and Design for Assembly. To review the design for product evaluation, DFMA is an important methodolgy to be used. Reducing the number of parts to be assembled in a product is very significant. This can contribute to reducing the cost of assembly and assembly time for manufacturer. DFMA methodology is therefore applied to reduce the cost of the product by selecting a consumer product which is a toner cartridge as a case study of the product. The DFA Worksheet table is used for product evaluation and the original product design is reviewed, improved and re-evaluated. The significant result shows the new toner cartridge design is achievable with fewer parts from 32 to 27 parts. This method is also eligible for application to manufacturing industries to improve the effectiveness of their design

Development of layout design and improvement of the working flow at Erul Food Industries

Erul Food Industries known as Salaiport Industry is a family-owned company and was established on July 2017. Salaiport Industry apparently moved to a new place at Pedas, Negeri Sembilan. Previously, Salaiport Industry operated in-house located at Pagoh, Johor. This small company major business is producing frozen smoked beef, smoked quail, smoke catfish and smoked duck. The main frozen product is smoked beef. The frozen smoked meat produced by Salaiport Industry is depending on customer demands. Usually the company produce 40 kg to 60 kg a day and operated between for four days until five days. Therefore, the company produce approximately around 80 kg to 120 kg per week. The company usually take 2 days for 1 complete cycle for the production as the first day the company will only receive the meat from the supplier and freeze the meat for use of tomorrow